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Winder Upgrade Project

Palabora Copper Mine
PCS Automation assisted with the upgrade of the 4 winders at Palabora Mining Company. We were involved form the start with functional specification to design.

Service Winder Drum Recovery

Palabora Copper Mine
Assited in the Service Winder recovery after a transformer failure.

Service Winder Drum Replacement

Palabora Copper Mine
Assited in the Service Winder drum replacement. Setting up and validating all the settings on the motor after the replacement

Production Winder Drum Replacement

Palabora Copper Mine
Assited in the Production Winder drum replacement. Setting up and validating all the settings on the motor after the replacement

Winder Upgrade

Kusasalethu Mine
Mine Winder Upgrade (Electrical) The winder was upgraded from an old analogue system to the latest technology. The original commissioning was done in the 1970's

Winder Upgrade

Tau Lekoa Mine
Assisted with the commissioning of the mine winder.

Systems Update

Sappi Ngodwana
Assisted in the project with boiler control and boiler safety system.

Plant Support & Training

Mutanda Mine

Pre-Commissioning

Tema LNG Terminal Company
Pre-Commissioning done on a LNG gas plant. The facility is the first of its kind in Sub-Saharan Africa and will supply gas to the Ghana National Petroleum Corporation (GNPC).

11Kv Drive Installation

Lumwana Mine, Zambia
Supervision of a new MV drive at the mine. Pre-commissioning of the drive and MCC panels.

Drive Replacement

Lumwana Mine, Zambia
Upgrade of all LV drives at the mine. All old Master Drives were replaced with new Siemens Sinamic drives. Replaced 37 drives in 14 days. Maintenance was also done on both the Ball Mill and SAG Mill.

Upgrades

NCP Chlorchem (Pty) Ltd.
Upgrade of the old Teleperm M system to PCS 7 H/F system. The upgrade was done in phases to incorporate the removal of one side and the implementation of the other.

Upgrade

Shema Power Lake Kivu Ltd.
Shema Power Lake Kivu is a Rwandese Independent Power Plant, who operate a 56MW Methane Gas to Power Generation plant. Assisted with the commissioning of the plant.

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What Our Clients Say About Us

Your dedication to delivering high-quality work consistently makes a difference. Thank you for all your efforts on the Palabora Winders; your hard work is the backbone of our success. The professionalism and expertise you bring to every challenge we experience is truly impressive. Your unwavering commitment to excellence and for all the hard work you’ve put in. Your dedication is inspiring. It’s people like you who make my role as General Engineering Specialist a rewarding experience. I wanted to take a moment to express my gratitude for your steadfast work ethic and the results you’ve achieved, particularly with the recent Winder Control Systems Upgrade project. Your hard work on this project has been a major factor in our business success, and I am deeply appreciative of your commitment and technical expertise.

Sean Jenkins Palabora Copper (Pty) Limited

I am happy with what you're busy doing now, and I am pretty sure that you’ll perfectly do it, especially in PCS Automation, where we have benefitted a lot from your knowledges and experiences in Process Control Systems here at Glencore Mutanda Mining. We have learned a lot from you, and you helped us to improve our skills and optimize our process control system. For me, you are more than an expert, thank you a lot.

Lino Ndowe Glencore Mutanda Mining

We as MJM electrical we have worked with PCS-Automation for the last 2-3 years. We have dealt with both them as our supplier as well as managing projects for us. We find PCS to be cost effective as well as proficient on our day to day dealings. Johan makes sure that targets are met and that work is done timeously.

Julian MJM Electrical

Moore Process Controls (Pty) Ltd has worked with PCS Automation Solutions over the past 2 years. Johan Vermaak was contracted to assist me on a Siemens PCS7 project in the DRC. Johan Vermaak excelled in all of the mentioned activities. Due to his many years of experience he identifies areas that can be improved on that are not in the SOW. His suggestions and implementations are solid and trustworthy. Johan is a well mannered and respected engineer. I would highly recommend him to anyone who requests his services.

Derrick Armstrong Moore Process Control (Pty) Ltd